Spartus XPro MIG 500 Dual Pulse [power source, cooling unit, wire feeder, trolley, torch lead 10m] package

SPARTUS XPro MIG 500 Dual Pulse

industrial power and exact control of the weld

The advanced SPARTUS XPro MIG 500 Dual Pulse MIG/MAG welder was created for work where quality, repeatability and full control of the process are decisive. A modern inverter design based on IGBT technology and a supply from a three phase 400V mains secure stability and reliability in many applications, from workshop jobs to intensive production environments.

The XPro MIG 500DP offers full versatility with support for the MIG/MAG (manual, synergic, Pulse and Dual Pulse), TIG Lift and MMA processes, and a maximum welding current up to 500A together with a 100% duty cycle guarantees uninterrupted, efficient work in industrial conditions. This solution joins advanced functions known from premium class machines with intuitive operation and high working efficiency.

MIG/MAG welding, maximum control of the process

The SPARTUS XPro MIG 500 Dual Pulse offers an advanced MIG/MAG process designed for full control of every stage of welding and for a real improvement in weld quality. The foundation of the machine is extensive synergy together with a choice of modes from manual settings, through synergic mode, to pulsed welding and Dual Pulse.

Manual mode gives the operator full freedom of setting, synergy speeds up configuration considerably and keeps the risk of errors low, while Pulse and Dual Pulse allow precise control of the arc energy. In practice this means a more stable process, less spatter, better control of the weld pool and a weld appearance close to TIG, while keeping the high output of MIG/MAG.

The machine also offers extensive torch operating modes, such as 2T, 4T and their extended versions S2T and S4T, which allow precise management of the welding sequence, especially on long and demanding welds. The SPOT mode raises accuracy in applications that call for repeatability and control of the welding time. Inductance adjustment lets you match the character of the arc to the material and the welding position, which limits spatter and improves fusion quality, while the Slow Feed function secures stable arc ignition and a controlled start of wire feeding.

The sophistication of the machine is also visible in the detailed management of the welding sequence. The user has access to full control of the working stages, from gas pre-flow, through soft start and the ignition parameters, to arc extinction. Functions such as Burn Back remove the risk of the wire sticking, and the right post-weld gas setting protects the weld against oxidation and limits the need for corrections.

In Dual Pulse mode the control options are wider still. Adjustment of the base current, the pulse frequency and the duty ratio allows precise management of the amount of heat introduced, which matters especially when welding aluminium and thin walled material. The result is better control of fusion, less distortion and the typical, good looking weld structure.

All this is completed by the option of working with a Spool Gun torch, which improves the stability of feeding soft wire considerably, aluminium above all. This solution removes the problems of guiding wire over longer distances and secures greater control and repeatability of the process.

Synergic programs

Stable wire feeding and a flexible cooling system

Another element that matters for the quality and the stability of the process is the separate four roll wire feeder, designed to work with large spools. It secures smooth and even wire feeding and removes the risk of snatching and arc instability, which is decisive in continuous work and under heavy loads.

An external feeder raises ergonomics and the flexibility of organising the working station, especially in production conditions. All this is completed by the integrated liquid cooling system, which supports work in demanding applications and at high currents. When working with air cooled torches the cooling unit can be switched off, which lets the machine be matched to the needs of the moment and makes it more universal.

Electromagnetic compatibility (EMC)

The SPARTUS XPro MIG 500 Dual Pulse is marked by high electromagnetic compatibility (EMC), which guarantees stable work with no interference in a demanding industrial environment. The machine was designed so as not to affect the operation of other machines and control systems, while remaining resistant to interference from outside. That is the certainty of reliable work in surroundings with automation, robots and modern production installations.

Memory channels, fast access to stored parameters

The machine is equipped with a memory system that allows up to 20 welding programs to be stored. This makes it possible to recall previously stored settings at once, which shortens the setup time considerably and secures high repeatability of the process. Users who work in series production, where speed and the removal of setting errors count, will appreciate this solution above all.

TIG Lift Pulse - advanced parameter control

The SPARTUS XPro MIG 500 Dual Pulse is not limited to MIG/MAG welding alone. TIG Lift mode allows precise TIG DC welding with arc ignition by touch, without high frequency HF. It is a practical solution wherever greater control of the process and a high quality weld appearance count.

The XPro MIG series takes the capabilities of TIG Lift a step further. The machine is equipped with an advanced TIG Lift Pulse function that can work in pulse mode and gives access to extended settings of the welding sequence, among them adjustment of the pulse frequency and width. This solution allows even more precise control of the welding arc, of the amount of heat introduced and of the weld characteristic, which users working with thinner material or demanding details will appreciate above all.

Besides standard support for TIG torches with a gas valve, the SPARTUS XPro MIG 500 Dual Pulse also works with TIG torches fitted with control in the handle and a connector with a control plug. Thanks to this the operator can control the welding process comfortably without taking a hand off the torch, which raises comfort and ergonomics considerably. In addition, besides the 2T and 4T modes, the machine also offers an 8T mode that allows an extended torch control cycle. This solution improves the handling of a multi-stage welding process and limits the need to hold the torch button down constantly, which raises the comfort of the operator.

MMA Pulse and intelligent process control

The SPARTUS XPro MIG 500 Dual Pulse offers an extended MMA Pulse process that secures even greater control of the welding arc, stable work and a better match of the welding characteristic to the working conditions and to the operator preferences. In addition the machine has functions that support comfort and quality of work, such as: Hot Start, which makes electrode ignition easier, Arc Force, which stabilises the arc during welding, VRD, which raises safety by lowering the open circuit voltage.

The XPro MIG series also offers two advanced MMA characteristic modes: constant current and constant power.

MMA Constant Current, a stable and predictable arc

In MMA Constant Current mode the machine keeps the welding current at a stable value whatever the changes of arc length or working conditions. This solution secures high process stability, makes guiding the electrode easier and gives repeatable weld quality. Automatic holding of the set current value limits the need for constant correction by the operator, which raises comfort and makes control of the welding process easier.

MMA Constant Power, intelligent matching of the parameters

MMA Constant Power mode adjusts the output voltage and current dynamically in order to hold a constant welding power. Thanks to this the machine adapts its working characteristic automatically to changes of arc length and of process conditions. This solution raises welding stability, simplifies operation and allows the working parameters to be matched faster to different materials and welding positions. The operator sets the power expected and the machine optimises the remaining parameters of the process automatically.

Further advantages, the comfort that makes a difference

A modern, clear LCD display and an intuitive control panel make operation of the machine fast and convenient, even with extensive functions. During welding the interface adapts its appearance dynamically and presents the most important working parameters clearly, such as the current and the voltage, which lets you control the process as it runs and limit the risk of errors.

A further strength of the machine is the intelligent cooling control system (Fan Stop), which starts the fan only when it is needed. That translates into quieter work, less contamination drawn in and a longer service life for the components.

A 5 metre torch lead together with 3 metre leads (supply, torch, earth and gas) gives full freedom of movement at the station. That means fewer limits, more comfortable work on large structures and faster completion of jobs.

Construction and protection class, ready for real working conditions

The SPARTUS XPro MIG 500 Dual Pulse is a machine designed for intensive use. A solid construction mounted on a transport trolley with a place for the gas cylinder secures comfortable work and easy moving. The separate wire feeder raises mobility and the flexibility of the station configuration.

The IP23S protection rating guarantees safe work in workshop and industrial conditions and secures suitable resistance to outside factors.

Technology created for efficient work

The SPARTUS XPro MIG 500 Dual Pulse is a machine created for professionals who expect not only power but above all quality and repeatability. It joins advanced Dual Pulse technology, high output and full control of the welding process and lets you limit the number of corrections, improve the appearance of the welds and raise the efficiency of work.

It is a solution that not only keeps up with the pace of production but improves it in a real way.

Warranty

The warranty period for machines of the SPARTUS XPro series is up to 36 months.