Böhler Welding, solid MIG/MAG wire, high-strength steels

BÖHLER alform® 1100-IG solid MIG/MAG wire

EN ISO classification16834-A 89 5 M Mn4Ni2.5CrMo
AWS classificationA5.28 / SFA-5.28, ER120S-G
Shielding gasM21: Ar with 15 to 25 % CO2
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Authorised distributorvoestalpine Böhler Welding
Shipping in 24 hfrom the warehouse in Krotoszyn
Data sheetcomposition, properties, specifications
Wire selectionhelp from a welding engineer
Manufacturer data sheet
Application

What BÖHLER alform® 1100-IG solid MIG/MAG wire is used for

BÖHLER alform® 1100-IG is a high-strength solid wire. It suits welding quenched and tempered high-strength steels on working machines, booms, cranes and structures that need a high yield strength.

The wire is fed continuously from the feeder and welded under shielding gas, both by hand with a semiautomatic torch and on mechanised stations.

  • Classification EN ISO: 16834-A 89 5 M Mn4Ni2.5CrMo
  • AWS classification: A5.28 / SFA-5.28 ER120S-G
  • Shielding gas: M21
  • Diameters: 1.0 / 1.2 mm

Keep the heat input inside the range given by the steel maker, going beyond it lowers the strength of the joint. Check the contact tip, a worn bore upsets the wire feed and causes burnback. Match the drive rolls to the wire diameter and check the liner, wire slip shows up at once in an unstable arc. The gas choice affects the shape of the face and the amount of spatter, so keep to the mixture given in the classification.

Manufacturer datasheet

Chemical composition and properties from the manufacturer datasheet

Datasheet PDF

Typical all-weld metal values from the voestalpine Böhler Welding datasheet, edition 09/2021. Manufacturer minimum in brackets. Values depend on the heat treatment condition and shielding gas given for each row and do not replace testing of your joint according to your WPS.

Chemical composition, wt.-%
CSiMnCrNiMo
0,120,81,90,452,350,55
Welding data and approvals
Polaritydirect current, electrode positive (DC+)
Datasheet edition09/2021
Mechanical properties of the all-weld metal, typical values
Condition Yield strength Re, MPa Tensile strength Rm, MPa Elongation A, % Impact energy KV, J at 20 °C Impact energy KV, J at -50 °C
u 930 980 14 47 -
  • u: untreated, as welded, shielding gas Ar + 15, 25% CO 2
Fits

For which materials and machines

Base materials
  • alform® 1100 x-treme
Process and machines

Solid MIG/MAG wire, works on any sound machine for this process: welders. Shielding gas: M21: Ar with 15 to 25 % CO2.

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