Böhler Welding, stick electrode, mild and low-alloy steels

BÖHLER FOX Red AR 160 stick electrode

EN ISO classificationEN ISO 2560-A: E 42 2 RA 5 3, EN ISO 2560-B: E4924-1 A
AWS classificationAWS A5.1 / SFA-5.1: E7024-1, AWS A5.1M: E4924-1
ApprovalsTÜV (00535), DB (10.014.84), ABS, BV, DNV, LR, CE
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Authorised distributorvoestalpine Böhler Welding
Shipping in 24 hfrom the warehouse in Krotoszyn
Data sheetcomposition, properties, specifications
Wire selectionhelp from a welding engineer
Manufacturer data sheet
Application

What BÖHLER FOX Red AR 160 stick electrode is used for

BÖHLER FOX Red AR 160 is a high performance electrode with a rutile-acid coating, of the E7024-1 type, with a metal recovery of about 160 percent. The manufacturer points it at gravity welding and at automatic contact welding, where the electrode works in a guide, without the welder taking part all the time.

The base materials are S235JRG2 to S355J2 as well as P235GH, P265GH, P295GH, P355GH and P355N. The amount of weld metal per unit of time is very high and the arc runs calmly on alternating current. The metal flows well into corners and tight transitions, so a fillet weld fills evenly. The deposit gives clean radiographic results, and plate with rust or a shop primer gives the electrode no trouble.

  • Classification EN ISO 2560-A: E 42 2 RA 5 3
  • Classification EN ISO 2560-B: E4924-1 A
  • AWS classification A5.1 / SFA-5.1: E7024-1
  • Coating: rutile-acid
  • Current: AC/DC-
  • Diameters: 2.0 / 3.2 / 4.0 / 5.0 / 6.0 mm
  • Lengths: 450 mm
  • Approvals: TÜV (00535), DB (10.014.84), ABS, BV, DNV, LR, CE

For gravity welding set the guide so that the electrode angle stays constant through the whole run, and check the current setting on a test joint. Working by hand, keep the coating resting on the material and drag the electrode without weaving. Despite the tolerance to rust and primer, remove heavier deposits, because at the 6.0 mm diameter the volume of gas from the surface grows. On DC connect the electrode to the negative pole.

Manufacturer datasheet

Chemical composition and properties from the manufacturer datasheet

Datasheet PDF

Typical all-weld metal values from the voestalpine Böhler Welding datasheet, edition 03/2021. Manufacturer minimum in brackets. Values depend on the heat treatment condition and shielding gas given for each row and do not replace testing of your joint according to your WPS.

Chemical composition, wt.-%
CSiMn
0,080,30,9
Welding data and approvals
Polaritydirect current, electrode negative (DC-)
ApprovalsTÜV (00535), DB (10.014.84), ABS, BV, DNV, LR, CE
Datasheet edition03/2021
Mechanical properties of the all-weld metal, typical values
Condition Yield strength Re, MPa Tensile strength Rm, MPa Elongation A, % Impact energy KV, J at 20 °C Impact energy KV, J at -20 °C
u 430 (min. 420) 520 (min. 510) 22 (min. 20) 80 55 (min. 47)
s 420 500 27 80 -
  • u: untreated, as welded
  • s: stress released, 600 °C / 2 h / oven down to 300 °C / air
Fits

For which materials and machines

Base materials
  • S235JRG2 do S355J2
  • P235GH
  • P265GH
  • P295GH
  • P355GH
  • P355N

current: AC/DC-

Process and machines

Stick electrode, works on any sound machine for this process: welders.

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